In procurement management, a key issue has always troubled finance and operations teams: at what amount must a purchase order (PO) be generated? If my accounts payable (AP) specialist had her way, she would require a PO for every purchase, but that is clearly not feasible—especially for an order of just $25, where generating a PO would result in a huge waste of labor, making it not worth the effort.

Taking our company as an example, excluding labor costs, annual expenditures are approximately $10 million to $12 million. At this scale, how the PO amount threshold is set directly impacts process efficiency and the effectiveness of internal controls. A threshold that is too high may lead to uncontrolled small purchases, while one that is too low will bog the team down in tedious paperwork, dragging down overall operations.

Therefore, I am here to seek advice from peers: how does your company set the amount threshold for mandatory PO requirements? Under what circumstances must a PO be generated, and when can it be exempted? More importantly, what is the core rationale behind your decision? Is it based on cost-benefit analysis, audit requirements, or other management considerations?

I look forward to hearing practical cases from companies in different industries and of different sizes, so that we can find a balanced solution that meets internal control needs without excessively consuming resources. After all, the ultimate purpose of the PO process is to enhance procurement transparency and accuracy, not to become a stumbling block to business operations.